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Deviation correction strategy for the earth pressure balance shield based on shield–soil interactions

《机械工程前沿（英文）》 2022年 第17卷 第2期 doi: 10.1007/s11465-022-0676-4

摘要： The control system presently used in shield posture rectification is based on driver experience, which is marginally reliable. The study of the related theory is flawed. Therefore, a decision-making approach for the deviation correction trajectory and posture rectification load for an earth pressure balance (EPB) shield is proposed. A calculation model of posture rectification load of an EPB shield is developed by considering the interactions among the cutter head, shield shell, and ground. The additional position change during the shield attitude correction is highlighted. The posture rectification loads and shield behaviors results can be solved by the proposed method. The influences of the stratum distribution (i.e., bedrock height in the upper-soft and lower-hard strata) on shield behaviors and posture rectification loads are analyzed. Results indicated that the increase of pitch angle in the upper-soft and lower-hard strata causes a sharp rise in vertical displacement. The bedrock height increases the magnitudes of the required posture rectification moments when hr/D > 0.5. For a tunnel with hr/D ≤ 0.5, the variation of hr/D has little effect on the posture rectification moments. Finally, the posture rectifying curves based on the theoretical model are compared with the target ones based on the double circular arc interpolation method. The required results can be obtained regardless of the soil–rock compound stratum distribution. The maximum rectification moment in the rock layer is almost 12.6 times that in the soil layer. Overall, this study provides a valuable reference for moment determination and the trajectory prediction of posture rectification in compound strata.

关键词： additional position change     deviation correction trajectory     earth pressure balance shield     mechanical model     posture rectification    

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Identification of abnormal operating conditions and intelligent decision system

Xiuliang LI, Junjie JIANG, Hongye SU, Jian CHU

《机械工程前沿（英文）》 2011年 第6卷 第4期   页码 456-462 doi: 10.1007/s11465-011-0224-0

摘要：

In earth pressure balance (EPB) shield construction, the “plastic flow state” is difficult to form using the soil dug in the capsule because it can cause three abnormal operating conditions, including occlusion, caking in the capsule, and spewing at the outlet of the dump device. These abnormal operating conditions can, in turn, trigger failure in tunneling, cutter-device damage, and even catastrophic incidents, such as ground settlement. This present paper effectively integrates the mechanism of abnormal operating conditions and knowledge of soil conditioning, and establishes a uniform model of identifying abnormal conditions and intelligent decision support system based on the belief rule-base system. The model maximizes knowledge in improving the soil, construction experience, and data to optimize the model online. Finally, a numerical simulation with specific construction data is presented to illustrate the effectiveness of the algorithm.

关键词： earth pressure balance (EPB) shield machine     soil pressure cabin     abnormal operating condition     belief rule-base system    

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Experimental study on working parameters of earth pressure balance shield machine tunneling in soft ground

ZHU Hehua, LIAO Shaoming, XU Qianwei, ZHENG Qizhen

《结构与土木工程前沿（英文）》 2008年 第2卷 第4期   页码 350-358 doi: 10.1007/s11709-008-0051-5

摘要： Deep sedimentary deposits of soft clays are widely distributed in coastal areas as well as many interior major cities in China. In order to study the stratum adaptability of earth pressure balance (EPB) shield machine tunneling in such types of soft ground, model tests of tunneling excavation, using the running tunnel of the Shanghai Metro Line M8 as a background, are carried out with different over burden ratios, opening rates of cutter head, driving speeds and rotation speeds of screw conveyor. Based on the test results, the interrelationships between chamber pressure and mucking efficiency, mucking rate and driving speed, thrust force and torque are obtained. The influences of tunnel depth, opening rate of cutter head and driving speed on thrust force and torque are revealed. Such findings can not only facilitate establishing relationships between shield working parameters and soil properties, but also serve as a guide for the design and construction of shield tunnel in soft ground.

关键词： construction     different     coastal     conveyor     excavation    

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Experimental study on the stratum applicability and mechanisms of bubble–slurry for earth pressure balance

《结构与土木工程前沿（英文）》   页码 1387-1399 doi: 10.1007/s11709-023-0005-y

摘要： Soil conditioning is essential for addressing the stratum applicability problem of earth pressure balance (EPB) shields. Under high water pressures, EPB shields spew water and soil when excavating coarse-grained strata. Typically, foam combined with polymers and slurry is used to solve spewing. However, in current techniques, slurry, foam, and the other agents are mixed with soil separately, their synergistic effect is seldom realized. In this study, an anionic surfactant was used to foam in bentonite slurry to form bubble–slurry to maximize the synergy between bubbles and slurry. The slump, volume stability, and permeability test of bubble–slurry-conditioned sand was conducted to examine the conditioning effect, and the stratum applicability of bubble–slurry was determined from the perspective of permeability. It was found that the conditioning effect of bubble–slurry in coarse gravel soil was excellent and could expand the applicability of EPB shields. The main stabilization mechanism of bubble–slurry is that bentonite particles provide a space barrier for bubbles. And three seepage modes of bubble–slurry-conditioned sand were innovatively defined, and the occurrence conditions of the three seepage modes were analyzed according to the permeability coefficient of sand, initial dynamic shear force of bubble–slurry, and hydraulic gradient.

关键词： EPB shield     bubble–slurry     soil conditioning     stability     permeability    

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Prediction of shield tunneling-induced ground settlement using machine learning techniques

Renpeng CHEN, Pin ZHANG, Huaina WU, Zhiteng WANG, Zhiquan ZHONG

《结构与土木工程前沿（英文）》 2019年 第13卷 第6期   页码 1363-1378 doi: 10.1007/s11709-019-0561-3

摘要： Predicting the tunneling-induced maximum ground surface settlement is a complex problem since the settlement depends on plenty of intrinsic and extrinsic factors. This study investigates the efficiency and feasibility of six machine learning (ML) algorithms, namely, back-propagation neural network, wavelet neural network, general regression neural network (GRNN), extreme learning machine, support vector machine and random forest (RF), to predict tunneling-induced settlement. Field data sets including geological conditions, shield operational parameters, and tunnel geometry collected from four sections of tunnel with a total of 3.93 km are used to build models. Three indicators, mean absolute error, root mean absolute error, and coefficient of determination the ( ) are used to demonstrate the performance of each computational model. The results indicated that ML algorithms have great potential to predict tunneling-induced settlement, compared with the traditional multivariate linear regression method. GRNN and RF algorithms show the best performance among six ML algorithms, which accurately recognize the evolution of tunneling-induced settlement. The correlation between the input variables and settlement is also investigated by Pearson correlation coefficient.

关键词： EPB shield     shield tunneling     settlement prediction     machine learning    

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Effect of cutterhead configuration on tunnel face stability during shield machine maintenance outages

《结构与土木工程前沿（英文）》 2023年 第17卷 第4期   页码 522-532 doi: 10.1007/s11709-023-0930-9

摘要： Owing to long-distance advancement or obstacles, shield tunneling machines are typically shut down for maintenance. Engineering safety during maintenance outages is determined by the stability of the tunnel face. Pressure maintenance openings are typically used under complicated hydrogeological conditions. The tunnel face is supported by a medium at the bottom of the excavation chamber and compressed air at the top. Owing to the high risk of face failure, the necessity of support pressure when cutterhead support is implemented and a method for determining the value of compressed air pressure using different support ratios must to be determined. In this study, a non-fully chamber supported rotational failure model considering cutterhead support is developed based on the upper-bound theorem of limit analysis. Numerical simulation is conducted to verify the accuracy of the proposed model. The results indicate that appropriately increasing the specific gravity of the supporting medium can reduce the risk of collapse. The required compressed air pressure increases significantly as the support ratio decreases. Disregarding the supporting effect of the cutterhead will result in a tunnel face with underestimated stability. To satisfy the requirement of chamber openings at atmospheric pressure, the stratum reinforcement strength and range at the shield end are provided based on different cutterhead aperture ratios.

关键词： tunnel face stability     cutterhead configuration     aperture ratio     pressure gradient     support ratio    

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Upper bound solution to seismic active earth pressure of submerged backfill subjected to partial drainage

《结构与土木工程前沿（英文）》 2021年 第15卷 第6期   页码 1480-1493 doi: 10.1007/s11709-021-0776-y

摘要： In waterfront geotechnical engineering, seismic and drainage conditions must be considered in the design of retaining structures. This paper proposes a general analytical method to evaluate the seismic active earth pressure on a retaining wall with backfill subjected to partial steady seepage flow under seismic conditions. The method comprises the following steps: i) determination of the total head, ii) upper bound solution of seismic active earth thrust, and iii) deduction for the earth pressure distribution. The determination of total head h(x,z) relies on the Fourier series expansions, and the expressions of the seismic active earth thrust and pressure are derived by using the upper bound theorem. Parametric studies reveal that insufficient drainage and earthquakes are crucial factors that cause unfavorable earth pressure. The numerical results confirm the validity of the total head distribution. Comparisons indicate that the proposed method is consistent with other relevant existing methods in terms of predicting seismic active earth pressure. The method can be applied to the seismic design of waterfront retaining walls.

关键词： seismic active earth pressure     partial seepage flow     pore pressure     anisotropy     upper bound theorem    

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Simulation analysis of pressure regulation of hydraulic thrust system on a shield tunneling machine

Zhibin LIU, Haibo XIE, Huayong YANG

《机械工程前沿（英文）》 2011年 第6卷 第3期   页码 377-382 doi: 10.1007/s11465-011-0226-y

摘要：

Hydraulic thrust system is an important system in a shield tunneling machine. Pressure regulation of thrust cylinders is the most important function for thrust system during tunnel excavation. In this paper, a hydraulic thrust system is explained, and a corresponding simulation model is carried out in order to study the system characteristics. Pressure regulation of a certain group’s cylinders has little influence on regulation of the other groups’ cylinders. The influence will not affect the process much during tunnel excavation. Pump displacement may have a greater effect on pressure regulation and oil supply flow rate should be adaptive to the system’s demand. A exacting situation is simulated to explain how pressure regulation works during tunnel excavation.

关键词： tunnel     hydraulic thrust system     pressure regulation     simulation    

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Clogging of slurry-shield tunnel-boring machine drives in sedimentary soft rock: A case study

《结构与土木工程前沿（英文）》 doi: 10.1007/s11709-023-0984-8

摘要： This paper presents a case study of the clogging of a slurry-shield tunnel-boring machine (TBM) experienced during tunnel operations in clay-rich argillaceous siltstones under the Ganjiang River, China. The clogging experienced during tunneling was due to special geological conditions, which had a considerably negative impact on the slurry-shield TBM tunneling performance. In this case study, the effect of clogging on the slurry-shield TBM tunneling performance (e.g., advance speed, thrust, torque, and penetration per revolution) was fully investigated. The potential for clogging during tunnel operations in argillaceous siltstone was estimated using an existing empirical classification chart. Many improvement measures have been proposed to mitigate the clogging potential of two slurry-shield TBMs during tunneling, such as the use of an optimum cutting wheel, a replacement cutting tool, improvements to the circulation flushing system and slurry properties, mixed support integrating slurry, and compressed air to support the excavation face. The mechanisms and potential causes of clogging are explained in detail, and the contributions of these mitigation measures to tunneling performance are discussed. By investigating the actual operational parameters of the slurry-shield TBMs, these mitigation measures were proven to be effective in mitigating the clogging potential of slurry-shield TBMs. This case study provides valuable information for slurry-shield TBMs involving tunneling in clay-rich sedimentary rocks.

关键词： slurry-shield TBM     geological investigation     clogging     argillaceous siltstone     TBM performance     mitigation measures    

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软土机械化隧道开挖——冰积层开挖模式的选择与土壤改良添加剂的运用

Rolf Zumsteg, Lars Langmaack

《工程（英文）》 2017年 第3卷 第6期   页码 863-870 doi: 10.1016/j.eng.2017.11.006

摘要： 如果在设计和开挖模式评估阶段提前考虑按符合环境法律规定的方式处理土压平衡（EPB）掘进过程中产生的经化学处理的软土料，则EPBM 有利于冰积层隧道掘进施工。

关键词： 土壤改良     土压平衡盾构     泥水盾构     机械化隧道开挖    

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A redundantly actuated PRPRP radial mechanism in the segment erector of a shield machine for synchronization

Wanghui BU, Zhenyu LIU, Jianrong TAN, Jin CHENG

《机械工程前沿（英文）》 2011年 第6卷 第4期   页码 463-467 doi: 10.1007/s11465-011-0225-z

摘要：

The shield machine is a heavy construction machine for tunnel excavation, and the segment erector is an important subsystem of the shield machine. It is difficult to achieve precise control in the 6-DOF (degree of freedom) erector in the 2-DOF 5-bar radial mechanism. Hence, this paper proposes a redundantly actuated PRPRP radial mechanism for the segment erector. When the redundant actuator is unlocked, the radial mechanism is able to adjust its posture, which has two degrees of freedom. On the other hand, when the redundant actuator is locked or produces enough pre-tightening tensile force, the PRPRP mechanism can ensure the synchronization of the two driving hydraulic cylinders along the radial direction based on the mechanical structure, which has one degree of freedom. The redundant actuator also facilitates the equal application of two flexural torques at the hydraulic cylinders; thus, preventing the overload of a single cylinder.

关键词： redundant actuation     parallel mechanisms     five-bar mechanisms     segment erectors     shield machines    

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大直径泥水盾构带压进仓地层加固及保压技术

孟海峰,苏清贵,翟志国

《中国工程科学》 2010年 第12卷 第12期   页码 70-74

摘要：

通过对北京铁路地下直径线带压进仓换刀工程实例的分析，探讨了注浆加固及桩基加固在地层加固中的应用，分析了带压进仓的漏气原因并采取相应的应对措施，保证了盾构的正常施工。

关键词： 盾构     带压进仓     保压     注浆    

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Experimental study on slurry-induced fracturing during shield tunneling

Teng WANG, Dajun YUAN, Dalong JIN, Xinggao LI

《结构与土木工程前沿（英文）》 2021年 第15卷 第2期   页码 333-345 doi: 10.1007/s11709-021-0718-8

摘要： Facial support in slurry shield tunneling is provided by slurry pressure to balance the external earth and water pressure. Hydraulic fracturing may occur and cause a significant decrease in the support pressure if the slurry pressure exceeds the threshold of the soil or rock material, resulting in a serious face collapse accident. Preventing the occurrence of hydraulic fracturing in a slurry shield requires investigating the effects of related influencing factors on the hydraulic fracturing pressure and fracture pattern. In this study, a hydraulic fracturing apparatus was developed to test the slurry-induced fracturing of cohesive soil. The effects of different sample parameters and loading conditions, including types of holes, unconfined compressive strength, slurry viscosity, and axial and circumferential loads, on the fracturing pressure and fracture dip were examined. The results indicate that the fracture dip is mainly affected by the deviator stress. The fracturing pressure increases linearly with the increase in the circumferential pressure, but it is almost independent of the axial pressure. The unconfined compressive strength of soil can reflect its ability to resist fracturing failure. The fracturing pressure increases with an increase in the unconfined compressive strength as well as the slurry viscosity. Based on the test results, an empirical approach was proposed to estimate the fracturing pressure of the soil.

关键词： slurry shield tunneling     hydraulic fracturing test     fracturing pressure     fracture dip     unconfined compressive strength     slurry viscosity    

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Coulomb-type solutions for passive earth pressure with steady seepage

WANG Junjie, CHAI Hejun, LIN Xin, XU Jiamei

《结构与土木工程前沿（英文）》 2008年 第2卷 第1期   页码 56-66 doi: 10.1007/s11709-008-0001-2

摘要： Present paper deals with the computing of passive earth pressure acting on the vertical rigid retaining wall supporting the soil mass subjected to water seepage. The basic assumptions of Coulomb’s theory and the 2-dimensional steady flow function are used. Three Coulomb-type solutions for the passive earth pressures are presented for the walls provided with three different drainage systems respectively. Based on the general solutions, the variations of the critical inclination of the failure surface and the coefficient of passive earth pressure with increasing the effective friction angle of the soil mass, the soil/structure friction angle, and the water/soil unit weight ratio are discussed. Two tables with values of the coefficients of passive earth pressure for Cases 1 and 3 respectively are also presented.

关键词： function     coefficient     Coulomb-type     effective friction     different drainage    

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Drive system design and error analysis of the 6 degrees of freedom segment erector of shield tunnelingmachine

Hu SHI, Guofang GONG, Huayong YANG

《机械工程前沿（英文）》 2011年 第6卷 第3期   页码 369-376 doi: 10.1007/s11465-011-0223-1

摘要：

Focusing on a segment erector of a shield-tunneling machine developed with 6 degrees of freedom (DOF) and controlled by electro-hydraulic proportional systems, the kinematics of the segment erection process is presented. The perturbation method in the error analysis is introduced to establish the position and attitude error model, considering a number of factors such as the hydraulic drive, control accuracy, and tolerance in manufacturing and assembly. Dynamic simulations are carried out to obtain the controlling precision of electrohydraulic drive systems. Formulas for calculating the position and attitude error of the grip hand of the segment erector are derived. The calculation results verify the practicality and effectiveness of the error analysis, providing a foundation for practical designing, manufacturing, and assembling of the segment of the erecting mechanism.

关键词： shield tunneling machine     segment erector     kinematics     position and attitude precision    

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标题 作者 时间 类型 操作

Deviation correction strategy for the earth pressure balance shield based on shield–soil interactions

期刊论文

Identification of abnormal operating conditions and intelligent decision system

Xiuliang LI, Junjie JIANG, Hongye SU, Jian CHU

期刊论文

Experimental study on working parameters of earth pressure balance shield machine tunneling in soft ground

ZHU Hehua, LIAO Shaoming, XU Qianwei, ZHENG Qizhen

期刊论文

Experimental study on the stratum applicability and mechanisms of bubble–slurry for earth pressure balance

期刊论文

Prediction of shield tunneling-induced ground settlement using machine learning techniques

Renpeng CHEN, Pin ZHANG, Huaina WU, Zhiteng WANG, Zhiquan ZHONG

期刊论文

Effect of cutterhead configuration on tunnel face stability during shield machine maintenance outages

期刊论文

Upper bound solution to seismic active earth pressure of submerged backfill subjected to partial drainage

期刊论文

Simulation analysis of pressure regulation of hydraulic thrust system on a shield tunneling machine

Zhibin LIU, Haibo XIE, Huayong YANG

期刊论文

Clogging of slurry-shield tunnel-boring machine drives in sedimentary soft rock: A case study

期刊论文

软土机械化隧道开挖——冰积层开挖模式的选择与土壤改良添加剂的运用

Rolf Zumsteg, Lars Langmaack

期刊论文

A redundantly actuated PRPRP radial mechanism in the segment erector of a shield machine for synchronization

Wanghui BU, Zhenyu LIU, Jianrong TAN, Jin CHENG

期刊论文

大直径泥水盾构带压进仓地层加固及保压技术

孟海峰,苏清贵,翟志国

期刊论文

Experimental study on slurry-induced fracturing during shield tunneling

Teng WANG, Dajun YUAN, Dalong JIN, Xinggao LI

期刊论文

Coulomb-type solutions for passive earth pressure with steady seepage

WANG Junjie, CHAI Hejun, LIN Xin, XU Jiamei

期刊论文

Drive system design and error analysis of the 6 degrees of freedom segment erector of shield tunnelingmachine

Hu SHI, Guofang GONG, Huayong YANG

期刊论文